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Applicability of carbothermic reduction for upgrading Sri

·Background Ilmenite and rutile are naturally occurring titanium bearing heavy minerals Sri Lanka consists of ilmenite and rutile in placer deposits mainly along the northeast coast The commercial value of rutile is higher than ilmenite Therefore the current study focuses to upgrade Sri Lankan ilmenite ores using commercially available activated carbon as a

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Reduction of Manavalakurichi ilmenite by Activated Charcoal

·Manavalakurichi ilmenite is richer in TiO 2 and has higher degree of weathering [] It contains higher amount of leucoxene/rutile and ferric to ferrous Fe 3 /Fe 2 is because of the presence of more pseudorutile Fe 2 Ti 3 O 9 The rate of reduction of ilmenite under varying atmosphere is found to depend upon the temperature reduction time and the

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Carbothermal reduction of ilmenite concentrates and

·The reaction products were analysed by X ray diffraction Pseudorutile and ilmenite were the main phases in ilmenite concentrates Reduction of ilmenite concentrates and synthetic rutile in hydrogen was significantly faster than that in inert atmosphere The effect of gas atmosphere became stronger for lower grade ilmenite containing more iron

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An electrochemical study of the reduction and dissolution of ilmenite

·Electrochemical techniques have been used to investigate the reduction and dissolution of two different ilmenite samples in 450 g L − 1 sulfuric acid solutions at elevated temperatures The results have shown that the dissolution rate of ilmenite FeTiO 3 is low at potentials above about V at which potentials the dissolution of ilmenite and the reduction of

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Mathematical modelling of the ilmenite reduction process in

·A detailed study of the reaction of natural ilmenite in the rotary carbonaceous reduction kiln is made A review of literature concerning reduction kinetic testing of iron oxides is presented The historical development of the research is outlined The role of physical characteristics such as iron film thickness and porosity on gas transport processes and the

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Tunnel Kiln vs Shuttle Kiln Comparing Advantages and

·In factory settings they are often paired with on rail kiln cars which transport substantial batches of products into and out of the kiln with ease The term shuttle stems from the idea that kiln cars can be shuttled in and out of the kiln after the firing process is complete Tunnel kilns operate differently Unfired items are loaded onto

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Modeling of partial reduction of hematite with

·We propose a hydrogen based preliminary reduction process for primary ilmenite before the smelting process in titanium dioxide pigment production because of its advantages of low energy consumption and carbon dioxide mitigation The hydrogen based gaseous reduction of primary ilmenite concentrate was investigated at temperatures between

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The evaluation of fired clay brick production in terms of

·The bricks in the tunnel kiln are mobile and the fire is fixed This type of kiln houses a long tunnel and moving kiln cars The bricks moving in the kiln first encounter the preheating zone an air environment of increasing temper ature and decreasing humidity They then move into the firing zone in the middle of the kiln in which the fired

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Isothermal Reduction Kinetics and Mechanism of Pre oxidized Ilmenite

· Experimental Procedure Thermogravimetric analysis TGA experiments are carried out on Setaram Evo TG DTA 1750 thermal analyzer The reduction of samples pre oxidized ilmenite concentrate was performed in the furnace and the weight losses were measured by the thermo balance with a sensitivity of ± 10 −4 g in order to determine the extent

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Carbothermal Reduction of a Primary Ilmenite Concentrate in Different

·The carbothermal reduction of a primary ilmenite concentrate was studied in hydrogen argon and helium Ilmenite and graphite were uniformly mixed and pressed into pellets Reduction was studied in isothermal and temperature programmed reduction experiments in a tube reactor with continuously flowing gas CO CO2 and CH4 contents in the off gas

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Reduction mechanism of natural ilmenite with graphite

·Reduction of Bama ilmenite concentrate containing % TiO 2 and % total Fe by graphite was studied using thermogravimetric analysis system under argon gas ambient from 850 to 1 400 °C The reduction degree of Bama ilmenite is enhanced with increasing temperature and the molar ratio of carbon to oxygen and the reaction rate varies with

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Kinetics of Direct Reduction Titanomagnetite Briquette Produced from

·Reduction kinetics of titanomagnetite concentrate briquettes produced from Rossetta llmenite ore via liter/min hydrogen flow rate were investigated at different temperatures ranging from 600

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Iron Manufacturing process related to the specified

·The Höganäs process is a direct reduction method for production of sponge iron powder using magnetite ore Fe3O4 and carbon as raw materials The reduction process takes place in a gas fired tunnel kiln at around 1200°C for 60 hours producing a sponge iron cake that is crushed milled and magnetically separated from impurities

Hydrogen reduction of ilmenite Towards an in situ resource

·The yield of oxygen from ilmenite reduction is dependent on the feedstock composition Ilmenite can readily be reduced thanks to its high Fe 2 content but other Fe 2 bearing minerals can also reduce albeit generating lower yields Allen et al 1994 Prospecting will therefore be required to evaluate a wide range of potential regions such as high titanium

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Effect of ilmenite properties on synthetic rutile quality

·Synthetic Rutile SR is an upgraded ilmenite product that has TiO 2 content between 88 and 96% Ilmenite can be upgraded into SR via two methods i ilmenite iron oxide reduction and separation by acid leaching and ii ilmenite reduction and aeration Grey and Reid 1973 Duong et al 2020 Xiang et al 2020 The SR product can be used as feed material in

Optimisation of TiO 2 synthesis from ilmenite sand and its

DOI / Corpus ID 271780593; Optimisation of TiO 2 synthesis from ilmenite sand and its application in the photocatalytic process article{Yi2024OptimisationOT title={Optimisation of TiO 2 synthesis from ilmenite sand and its application in the photocatalytic process} author={Supriyatna Yi and Rani P and Diba Hf and

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Carboaluminothermic Production of Ferrotitanium from Ilmenite

·Abstract Ilmenite is the prime mineral used for the production of titania rich slag and ferrotitanium alloy throughout the globe In the current research a 30 kW DC extended arc plasma reactor is employed for the aluminothermic reduction of ilmenite into ferrotitanium For low temperature operation flux is added targeting low melting slag where CaO/Al2O3 ratio is

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Isothermal kinetics of carbothermic reduction of ilmenite concentrate

·In this study the effect of the addition of Na 2 CO 3 on the isothermal kinetics of carbothermic reduction of low grade ilmenite concentrate is studied; this is a novel technique for obtaining high quality upgraded titanium slag for chlorination through semi molten states The results indicate that the addition of Na 2 CO 3 can reduce the initial temperature of the reaction

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Ilmenite Sand Direct Leaching Kinetics in Hydrochloric Acid

·The ilmenite sand was weighed about a 90 g using analytical balance With a volume of 360 mL of hydrochloric acid the solid to acid solution ratio L/S is 4 1 The hydrochloric acid solution is placed in a 500 mL three neck flask Temperatures of 30 °C 60 °C and 90 °C were applied to the hydrochloric acid solution

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Introduction of Tunnel Kiln in Modern Ceramic Industry

·About the tunnel kiln itself such as its development and structure has been studied by [18] T Kakita [8] and F Singer[15] and these studies were introduced in the journal of the Ceramic Association Japan[16][14] A Study on the introduction of coal fired kilns to Japan at an earlier

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Minerals slags and other feedstock for the production of

·Sand ilmenite with more than about 58% wt TiO 2 and low content of CaO and MgO can be converted to another high grade titania product with a crystal structure similar to natural rutile and hence it is called synthetic rutile There are numerous methods to remove iron from ilmenite and to obtain a rutile product with about 90% wt purity

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Behavior of three non coking coals from Iranian s deposits in

Tabas anthracite is cheap abundant and is getting more attraction in the metallurgical application such as tunnel kiln direct reduction of iron TKDRI with coal as there are better

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PDF Reduction of Ilmenite Concentrates By Methane

·The ilmenite concentrates contained different concentrations of TiO2 % and iron oxide Fetotal % In the reduction of ilmenite by hydrogen during ramping reduction

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